Manufacturing

Automate Failure Detection through Sound and Vibration

Intelligent Defect Detection for Modern Manufacturing
In manufacturing, critical issues rarely appear suddenly—they build up through subtle changes in sound and vibration. Cochl.Sense captures and understands these signals to enable predictive maintenance, identify emerging faults and anomalies, and detect quality defects across vehicles and machines on production lines.

Listen to automate

Cochl.Sense Anomaly Detection interprets subtle deviations in acoustic and vibration patterns to identify early signs of failure, process anomalies, and quality defects. Designed for seamless integration across vehicles, machines, and production lines, it enables predictive maintenance and real-time anomaly detection—helping manufacturers prevent unplanned downtime and reduce defect rates.

  • Assembly Lines
  • Automotive modules
  • Pumps & Compressors
  • Industrial motors
  • HUMS

Explore Cochl.Sense Anomaly Detection

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Turnkey Inspection System

A comprehensive deployment package that includes deep learning software, sensors (microphones/vibration), DAQ modules, and industrial-grade PCs. This all-in-one system is engineered for immediate installation on the production floor.

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Portable Diagnostic Unit (PDU)

A mobile, handheld solution designed for technical teams to perform on-site spot-checks of machinery health. Whether equipment is in full operation or during planned downtime, the PDU provides high-performance acoustic and vibration diagnostics across various locations.

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PLC Integration

Directly synchronize inspection outcomes with product IDs and automated workflows through PLC (Programmable Logic Controller) integration. This allows for automated defect classification and persistent logging, ensuring that every inspection result is seamlessly recorded within the existing manufacturing ecosystem.

Key Benefits

Adding a critical layer of sound detection to your existing physical security infrastructure.

  • 01

    Rapid Deployment

    Build high-performance models to flag defects immediately, enabling full deployment in just days to weeks.

  • 02

    Scalable & Continuous Learning

    Scale rapidly across lines with automated, self-improving learning pipelines for new products and processes.

  • 03

    Noise-Resilient

    Capture precise vibration signatures directly at the source, overcoming extremely noisy environments.

  • 04

    Non-Invasive Monitoring

    Monitor critical assets or products without interrupting production or hardware integrity.

Manufacturing Use Cases


  • Quality Control (QC)

    Replace manual inspection with AI-powered diagnostics and automate workflows via PLC integration to eliminate subjective judgment and human-induced errors.

  • Predictive Maintenance

    Monitor high-risk equipment 24/7 to predict malfunctions and prevent costly unplanned downtime through real-time vibration analysis.

  • CBM+ & MRO Optimization

    Enhance CBM+ and MRO workflows by detecting mechanical anomalies in real-time to maximize mission availability and prevent critical asset failure during operations.

Supported sounds

  • iconCar honk
  • iconCar crash
  • iconCar window break
  • iconSiren
  • iconWhistle

See it in action

Discover how Cochl.Sense detects early signs of mechanical failure.

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Industries

Bring listening intelligence to any industry, from mission-critical systems to everyday experiences.